Laser Cladding | Plasma Surfacing
Provide a one-stop solution for wear and corrosion resistance on metal surfaces
Mining industry applications
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INDUSTRY
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Mining industry applications
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Oil industry applications
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Forging Industry Application
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Chemical industry applications
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Metal industry applications
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Mechanical industry application
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Metallurgical industry applications
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Engineering industry applications
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Power industry applications
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Automotive industry applications
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Aviation industry applications
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Shipbuilding industry application
TEL
+86-13651804643
Industry introduction and usage of mines and coal mines Industry Background Pick, hydraulic rod, and middle trough are important components of scraper conveyors, which are widely used in coal mines, mining and other industries. As a key equipment for transporting materials such as coal, the middle trough of the scraper conveyor is subject to huge wear and impact. Intended Use The pick teeth, hydraulic oil rods and middle trough are mainly used to carry and transport materials such as coal and ore. They play a key supporting and transmission role in the operation of the scraper conveyor. Customer Cases: Anhui xx Mining Technology Co., Ltd. Facing challenges 1. Severe wear and tear Industry problem: During long-term material transportation, the hydraulic oil rod and the middle groove surface are prone to severe wear, resulting in a shortened service life. Frequent replacement increases costs and downtime. 2. Corrosion problem Industry challenge: Working in a humid and corrosive environment, the middle tank is susceptible to corrosion, affecting its structural strength and performance. 3. High maintenance costs Industry challenges: Traditional maintenance methods are ineffective, require frequent and large-scale repairs, and are costly. Solution: Our plasma cladding equipment can clad high-strength, high-wear-resistant alloy materials on the surface of hydraulic oil rods and middle grooves, significantly improving their wear resistance, extending their service life, and performing precise repairs and strengthening, which can reduce the number and cost of maintenance. By using our equipment and solutions, we have successfully achieved the goal of reducing costs and increasing efficiency. Reduce costs Extend the service life of the middle tank and reduce the frequency of component replacement, thereby reducing procurement costs. Reduce the number of maintenance times and maintenance hours, and reduce maintenance manpower and material costs. Improve production efficiency Reduce downtime caused by hydraulic oil rod and middle trough failure, and improve the operation stability and continuity of the scraper conveyor. Shorten maintenance cycles and get equipment back into production faster. Improve product quality The hydraulic oil rod and the middle groove surface after surfacing treatment are flatter and smoother, which reduces the resistance and wear during material transportation and improves transportation efficiency and quality. Through our solutions, the downtime caused by product problems has increased, the production efficiency has been greatly improved, the product replacement cycle has been greatly reduced, the automated equipment has increased production efficiency, and the annual equipment purchase and maintenance costs have been greatly reduced. Technical advantages: Intelligent Automation High precision and quality: Intelligent equipment can accurately control the processing process to ensure the quality and consistency of each processing. This high precision is difficult to achieve manually, reducing production problems caused by human errors, not only improving product quality but also reducing rework waste. Improve production efficiency: Under intelligent automation, one robot can better replace 2-3 experienced welders, better replace manual labor, and improve product production efficiency Flexibility and programmability: The robotic system can be programmed according to different workpieces and requirements, and can flexibly adapt to various complex processing tasks. This flexibility enables it to be competent for a variety of application scenarios, while traditional methods usually require more adjustments and manual intervention Better environmental protection process Reduce pollutant emissions: The cladding technology uses advanced welding technology, which can effectively reduce the emission of harmful gases and smoke. In contrast, the oxyacetylene electroplating process will produce a large amount of smoke and toxic gases, which have adverse effects on the environment and the health of operators. Efficient use of materials: Mechanical automation can accurately control the amount of materials used and reduce waste. This not only reduces production costs, but also reduces the generation of waste and helps protect the environment. Improve environmental protection: Mechanical automation technology reduces the emission of harmful substances, reduces smoke and noise pollution in the operating environment, improves the working environment of the factory, and better meets environmental protection standards
24-hour service hotline: +86-136-5180-4643
Email: info@bxcladding.com
Factory address: No. 1285, Zhangxiang Road, Jiading District, Shanghai, China
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Shanghai Benxi Welding Research Intelligent Techno
