Laser Cladding | Plasma Surfacing
Provide a one-stop solution for wear and corrosion resistance on metal surfaces
Engineering industry applications
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INDUSTRY
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Mining industry applications
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Oil industry applications
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Forging Industry Application
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Chemical industry applications
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Metal industry applications
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Mechanical industry application
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Metallurgical industry applications
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Engineering industry applications
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Power industry applications
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Automotive industry applications
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Aviation industry applications
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Shipbuilding industry application
TEL
+86-13651804643
Engineering industry introduction and usage Industry Background Shield cutters are an important part of shield machines and are mainly used for excavation work in tunnel construction. With the acceleration of urbanization and the increase in demand for underground space development, the market demand for shield cutters is also growing. Intended Use Shield cutters are mainly used for tunneling and are suitable for tunnel projects in infrastructure construction such as subways, railways, roads, and water conservancy projects. The excavation of soil and rock is achieved through the rotating cutting action of the shield machine. Severe tool wear: In hard rock formations and complex geological conditions, the cutting tools wear quickly, affecting the construction progress. Frequent changes: Frequent tool changes due to wear increase downtime and maintenance costs. Low cutting efficiency: The cutting efficiency of the tool is low under certain geological conditions, affecting the overall construction efficiency. High cost: The project cost increases due to frequent tool replacement and maintenance. Our Solutions Equipment Introduction Our plasma cladding equipment-based alloy solution can significantly improve the wear resistance and service life of shield tools. Laser plasma technology improves the overall strength and wear resistance of tools by forming a high-performance alloy layer on the surface of the tools. By using our equipment and solutions, we have successfully achieved the goal of reducing costs and increasing efficiency. Improve construction efficiency: The high wear resistance and long life of the cutter reduce the frequency of replacement, ensure the continuous operation time of the shield machine, and improve the overall construction efficiency. Reduce costs: The overall maintenance cost of the project was significantly reduced due to less frequent tool changes and reduced maintenance requirements. Shorten construction period: Efficient cutting performance and long tool life reduce construction downtime, shorten construction period and ensure on-time project delivery. Improve construction quality: Stable and reliable tool performance ensures construction quality and reduces quality problems and rework risks caused by tool problems. Technical advantages: Intelligent Automation High precision and quality: Intelligent equipment can accurately control the processing process to ensure the quality and consistency of each processing. This high precision is difficult to achieve manually, reducing production problems caused by human errors, not only improving product quality but also reducing rework waste. Improve production efficiency: Under intelligent automation, one robot can better replace 2-3 experienced welders, better replace manual labor, and improve product production efficiency Flexibility and programmability: The robotic system can be programmed according to different workpieces and requirements, and can flexibly adapt to various complex processing tasks. This flexibility enables it to be competent for a variety of application scenarios, while traditional methods usually require more adjustments and manual intervention Better environmental protection process Reduce pollutant emissions: The cladding technology uses advanced welding technology, which can effectively reduce the emission of harmful gases and smoke. In contrast, the oxyacetylene electroplating process will produce a large amount of smoke and toxic gases, which have adverse effects on the environment and the health of operators. Efficient use of materials: Mechanical automation can accurately control the amount of materials used and reduce waste. This not only reduces production costs, but also reduces the generation of waste and helps protect the environment. Improve environmental protection: Mechanical automation technology reduces the emission of harmful substances, reduces smoke and noise pollution in the operating environment, improves the working environment of the factory, and better meets environmental protection standards
Frequently asked questions
24-hour service hotline: +86-136-5180-4643
Email: info@bxcladding.com
Factory address: No. 1285, Zhangxiang Road, Jiading District, Shanghai, China
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