Laser Cladding | Plasma Surfacing
Provide a one-stop solution for wear and corrosion resistance on metal surfaces
Forging Industry Application
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INDUSTRY
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Mining industry applications
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Oil industry applications
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Forging Industry Application
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Chemical industry applications
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Metal industry applications
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Mechanical industry application
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Metallurgical industry applications
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Engineering industry applications
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Power industry applications
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Automotive industry applications
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Aviation industry applications
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Shipbuilding industry application
TEL
+86-13651804643
Application Introduction Laser cladding and plasma cladding are advanced surface strengthening technologies that form coatings with high hardness, high wear resistance and high temperature resistance by cladding metal powder on the surface of the substrate. In the forging industry, cladding technology is widely used in the surface treatment of forging dies, forging hammer heads, press plungers and other key components to improve their performance and service life, reduce maintenance costs and improve production efficiency. Frequently asked questions Wear issues: Forging dies, forging hammer heads and press plungers are prone to severe wear problems in high-load, high-temperature working environments, affecting production efficiency and product quality. Corrosion Problems: Forging equipment components are exposed to high temperature, high humidity and corrosive environment for a long time, which makes them prone to corrosion and reduces the service life of the components. Poor high temperature performance: Forging dies and forging hammers are prone to performance degradation under high temperature conditions, affecting the stability of the forging process and the quality of forgings. Application components and their functions Forging die: Laser cladding technology is used to strengthen the surface of forging dies, enhance their wear resistance and high temperature resistance, extend their service life, and ensure the high precision and high quality of forgings. Forging hammer head: Laser cladding can improve the hardness and wear resistance of the forging hammer head, reduce wear and deformation, extend the service life, and ensure the stability of the forging process. Press plunger: Laser cladding technology enhances the wear resistance and corrosion resistance of the press plunger, can better replace the thermal spraying process, better improve its reliability and service life, and ensure the normal operation of forging equipment in high temperature environment. Other key components: Applied to the key components of various forging equipment, such as surface treatment of guide rails, bearings and workbenches, to enhance their wear resistance and fatigue resistance, and improve the overall performance and life of the equipment. Our solutions can bring considerable benefits to customers Improve product quality Ensure forging accuracy: Cladding technology improves the wear resistance and stability of the mold, ensures high precision and high quality of forgings, and reduces defective products and rework rates. Improve surface quality: The high finish and high hardness of the cladding coating help improve the surface quality of forgings and meet higher product standards and customer needs. Enhance environmental adaptability Adapt to harsh working environment: Cladding technology enhances the corrosion resistance of forging equipment components, ensures their wear resistance and stability in high temperature, high humidity and corrosive environments, and reduces the impact of the environment on the equipment. Improve fatigue resistance: By improving the fatigue resistance of key components, the reliability and stability of equipment in long-term high-load operation can be enhanced. Intelligent Automation High precision and quality: Intelligent equipment can accurately control the processing process to ensure the quality and consistency of each processing. This high precision is difficult to achieve manually, reducing production problems caused by human errors, not only improving product quality but also reducing rework waste. Improve production efficiency: Under intelligent automation, one robot can better replace 2-3 experienced welders, better replace manual labor, and improve product production efficiency Flexibility and programmability: The robotic system can be programmed according to different workpieces and requirements, and can flexibly adapt to various complex processing tasks. This flexibility enables it to be competent for a variety of application scenarios, while traditional methods usually require more adjustments and manual intervention in metal surface modification. Better environmental protection process Reduce pollutant emissions: The cladding technology uses advanced welding technology, which can effectively reduce the emission of harmful gases and smoke. In contrast, the oxyacetylene electroplating process will produce a large amount of smoke and toxic gases, which have adverse effects on the environment and the health of operators. Efficient use of materials: Mechanical automation can accurately control the amount of materials used and reduce waste. This not only reduces production costs, but also reduces the generation of waste and helps protect the environment. Improve the environmental environment: Mechanical automation technology reduces the emission of harmful substances, reduces smoke and noise pollution in the operating environment, improves the working environment of the factory, and better meets environmental protection standards.
24-hour service hotline: +86-136-5180-4643
Email: info@bxcladding.com
Factory address: No. 1285, Zhangxiang Road, Jiading District, Shanghai, China
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Shanghai Benxi Welding Research Intelligent Techno
